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Lithium SuperPack NG manual

3. Installation

In this section:

3.1. Unpacking and Handling the Battery

Handle the battery with care during unpacking. Batteries are heavy; do not lift the battery by its terminals. Use the carry handles located on both sides. The weight is specified in the Battery Specification.

Before installation, familiarise yourself with the battery layout. The main terminals on the top are marked with “+” (positive) and “–” (negative) to ensure correct polarity.

3.2. Download and Install VictronConnect

Download the VictronConnect app for Android, iOS or macOS from their respective app stores. For more information about the app, see the VictronConnect product page.

3.3. Updating Battery Firmware

Updating the firmware via VictronConnect

The battery firmware can be updated via the VictronConnect app.

  • Ensure that the latest version of VictronConnect is installed, as this provides access to the most recent firmware.

  • A new battery is charged to a maximum of 30 % SoC. Fully charge the battery before performing a firmware update.

  • On first connection, the app may prompt to update the battery firmware. If prompted, allow the update to complete.

  • Before updating, refer to the firmware update chapter in the VictronConnect manual for detailed instructions.

General notes on firmware updates

  • Newer isn’t always better – only update if necessary.

  • If it works, don’t break it – avoid unnecessary updates.

  • Read the changelog first – available on Victron Professional.

Use this feature with care. Our main advice is not to update a running system unless problems occur or before the first startup.

Notes on updating the Lithium SuperPack NG battery firmware

  • The firmware update does not cause a full system shutdown.

  • During the update, the Charge disconnect output opens, preventing battery charging.

  • If the update fails, the Load disconnect output will open after 120 seconds as a safety measure, allowing time to retry the update.

  • During a firmware update, the Bluetooth and Error LEDs blink simultaneously, indicating that the update is in progress.

3.4. Mounting the Battery

Observe the following requirements when mounting the battery:

  1. The battery may be installed upright or on its long side.

    Do not install the battery upside down.

  2. The battery has an IP65 rating, providing protection against dust ingress and water jets. It can be installed in outdoor or semi-protected environments, but should not be exposed to direct sunlight, heavy rain, or other weather conditions.

  3. Use suitable handling equipment when moving the battery.

  4. Mount securely to prevent movement. In vehicles, use the supplied mounting brackets to reduce the risk of the battery becoming a projectile during an accident.

  5. Allow at least 10 mm clearance on all sides to ensure adequate ventilation during charging and discharging.

Caution.png Caution: An unsecured battery can become a projectile in the event of a collision or sudden stop, causing damage or injury. Always use appropriate mounting brackets.

3.5. Electrical Installation

DC wiring

  • Use battery cables with a cross-sectional area suitable for the maximum expected current in the system.

  • Appropriately sized cables minimise voltage drop and heat generation. Keep cable lengths equal when connecting multiple batteries in parallel.

  • For most installations, the voltage drop should not exceed 2 % of the nominal system voltage.

  • The wire cross-sectional area for the EFS signal wire should be at least 0,75 mm2.

  • All DC wiring must comply with applicable system design guidelines and local electrical installation regulations.

Fusing

  • Batteries are capable of delivering very high currents; therefore, all electrical connections to the battery must be fused.

  • For the main battery terminal connection, use an MRBF-type or T-type fuse with an interrupt rating (IR) of at least 10 kA.

  • For the EFS signal wire, use a 315 mA fast-acting fuse, DC-rated ≥ 32 V (5×20 mm type).

  • Install a suitably rated DC fuse as close as possible to the positive battery terminal.

  • Install all fuses as close as possible to the positive battery terminal. Ensure that the selected fuse ratings comply with the system design guidelines and local electrical regulations.

Terminal connections

  • Tighten the M8 terminal bolts to a torque of 4 Nm.

  • Use the following sequence: bolt - spring washer - washer - cable lug - battery terminal.

    1. Bolt

    2. Spring washer

    3. Washer

    4. Cable lug

    5. Battery terminal

  • Ensure all contact surfaces are clean, flat and securely tightened.

Lithium_battery_cable_connection.png

Important

Ensure all electrical connections are correctly installed and tightened to the specified torque. Loose or high-resistance connections can cause excessive heat build-up, increasing the risk of damage or fire. Always inspect connections during installation and as part of regular maintenance.

Connection sequence

  1. Connect the positive (+) cable first.

  2. Connect the negative (-) cable last.

  3. When disconnecting, reverse the order.

  4. Consider connecting the External Feedback Signal (EFS) - see External Feedback Signal (EFS) – Function and Wiring.External Feedback Signal (EFS) – Function and Wiring

Important

Note: This battery incorporates an internal negative switch. In OFF status or during a protection event, the negative terminal may be electronically disconnected.

3.5.1. Connecting multiple batteries in parallel

The number of batteries that can be connected in parallel is limited only by the system power. While a maximum system current applies, there is no limitation on total energy expansion. Capacity can therefore be increased without limit, whereas power expansion is restricted by the maximum system current (refer to the Battery Specification.

  • Connect the DC system cables diagonally to ensure equal current paths through each battery.

  • Ensure that the cross-sectional area of the main system cable is equal to the cross-sectional area of a single string cable multiplied by the number of parallel strings.

  • Fuse each battery on the positive side.

  • Fuse the positive main cable leading to the battery bank.

  • Connect the battery bank to the DC system.

  • Fuse example:

    Two batteries are connected in parallel, each with a maximum continuous current of 100 A.

    Each battery must be protected by an individual fuse rated slightly above 100 A, for example a 125 A Class T fuse (or MRBF type) with a interrupt rating of 20 kA. These fuses protect the cables and the battery in case of a fault in a single string.

    The total system current is the sum of the individual battery currents. In this example, the maximum system current is 200 A. The main positive system cable and the main system fuse must therefore be rated for at least 200 A (for example a 250 A Class T fuse (or MRBF type) with a interrupt rating of 20 kA.

    This ensures that each battery string is correctly protected while the main fuse protects the DC system against excessive total current.

  • For detailed wiring principles, calculations, and examples, refer to the Wiring Unlimited book.

SuperPack_NG_Parallel.svg

3.6. External Feedback Signal (EFS) – Function and Wiring

The SuperPack NG battery features a M12 single-pole connector on the top panel that provides the External Feedback Signal (EFS).

The EFS connector can be associated with two functions:

  • External Disconnection Signal (EDS)

  • External Charging Signal (ECS)

Although both functions share the same physical EFS output, their signal behaviour and intended use are different.

General EFS characteristics

During normal operation, the EFS output is free-floating (0 V). When active, it outputs a battery-positive voltage (+Vbatt) referenced to battery negative and can supply up to 250 mA.

Warning

Do not connect the EFS output directly to inductive, capacitive, or high-current loads. When using inductive devices such as relays or buzzers without an internal driver circuit, always fit a flyback diode across the coil (cathode to Vbatt+).

Capacitive loads with large inrush currents should be avoided or suitably limited.

Always use the battery negative as the common reference for external devices connected to the EFS output. If multiple devices are connected, ensure that the total current remains within the output capability.

External Charging Signal (ECS)

ECS can be enabled in the VictronConnect app. When active, the EFS output is continuously high at battery-positive voltage (+Vbatt).

ECS is triggered when the configured Low SoC warning threshold is reached. The signal remains active until a protection is triggered, the Discharge floor threshold is reached, or the SoC rises at least 1 % above the warning level.

Because ECS provides a steady ON/OFF signal, it can be used directly to:

  • energise a relay coil,

  • drive a visual or audible alarm,

  • control devices with a remote on/off input such as a BatteryProtect, Solar Charger, or Orion XS.

External Disconnection Signal (EDS)

EDS is always enabled and provides an additional layer of system protection. When current flow is detected while ATC (Allow To Charge) or ATD (Allow To Discharge) is inactive, the EFS output generates an alternating square-wave signal.

This condition can only occur in rare fault scenarios, such as a fail-short of electronic switching devices. The square-wave signal allows detection of such malfunctions and enables timely intervention.

EDS is a diagnostic signal and is not intended to directly drive relays, lamps, or buzzers. When using EDS, external logic or signal conditioning is required to detect the square-wave signal and convert it into a stable control or alarm output.

EFS functional wiring examples (ECS)

Indicator light (visible alarm)

An indicator light can be connected to provide a visible alarm during ECS operation. Connect the positive lead of the light to the EFS signal pin and the negative lead to the battery negative terminal. The light illuminates continuously while the ECS signal is active.

SuperPack_NG_ECS_Visible_Alarm.svg

Audible alarm

An audible alarm, such as a buzzer or speaker, can be connected in the same way. The alarm sounds continuously while the ECS signal is active.

SuperPack_NG_ECS_Audible_Alarm.svg

Relay-based control – alarm contact

A relay with NO/NC contacts can be driven directly by the ECS signal, as ECS provides a continuous battery-positive output. Connect the relay coil positive terminal to the EFS signal pin and the negative terminal to battery negative. When ECS is active, the relay energises and the contact can be used to switch an external alarm or signalling circuit.

SuperPack_NG_ECS_Alarm_Contact.svg

Direct control of a Victron charger’s remote on/off input

The ECS signal can be used to directly control Victron products with a remote on/off input, such as BatteryProtect, Orion XS, SmartSolar MPPT, and Smart IP43 Charger. Connect the ECS output (EFS signal pin) to the product’s remote on/off L input and use the battery negative as the common reference (GND).

When the EFS signal goes high (+Vbatt), the device switches off.

Refer to the charger's product manual for the correct remote on/off wiring and input requirements.

SuperPack_NG_ECS_Redundant_Switch.svg

Relay-based control of a charger's remote on/off input

A relay with NO/NC contacts can be driven directly by the ECS signal. Connect the relay coil positive terminal to the EFS signal pin and the negative terminal to battery negative. When ECS is active, the relay energises and the contact can be used to control a charger or other device with a remote on/off input.

SuperPack_NG_ECS_Redundant_Switch_2.svg

Battery bank solutions (ECS)

Parallel battery bank – ECS outputs connected in parallel

In systems with multiple Lithium SuperPack NG batteries connected in parallel, the EFS outputs of all batteries can also be connected in parallel. This ensures that when any battery triggers its EFS signal, the combined output activates, allowing connected devices or alarms to respond to a protection event from any unit in the system.

SuperPack_NG_ECS_Parallel.svg

Parallel battery bank – ECS relay contacts in series

In systems with multiple Lithium SuperPack NG batteries connected in parallel, each battery can use its ECS output to drive its own relay. The relay contacts are connected in series, forming a single control path to the external device (for example, the AUX input of a MultiPlus-II).

If any battery activates its ECS signal, its relay opens and interrupts the control circuit, ensuring that the system responds immediately to a protection or warning condition from any battery.

SuperPack_NG_ECS_Parallel_Feedthrough.svg

EFS functional wiring example (EDS)

The EDS output provides a square-wave diagnostic signal when an internal fault condition is detected while charging or discharging is not allowed. This signal must be connected to external logic capable of detecting the square wave and converting it into a stable alarm or shutdown signal. The EDS output must not be used to directly drive relays.

SuperPack_NG_EDS.svg