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Quattro (with firmware xxxx400 or higher) Australia

5. Configuration

In this section:

Warning

  • Settings may only be changed by a qualified electrical engineer.

  • Read the instructions thoroughly before implementing changes.

  • During setting of the charger, the DC fuse in the battery connections must be removed.

5.1. Standard settings: ready for use

On delivery, the Quattro is set to standard factory values. In general, these settings are selected for single-unit operation. Settings, therefore, do not require changing in the event of stand-alone use.

Warning

Possibly, the standard battery charging voltage is not suitable for your batteries! Refer to the manufacturer's documentation, or to your battery supplier!

Standard Quattro factory settings

Inverter frequency

50 Hz

Input frequency range

45 - 65 Hz

Input voltage range

180 - 265 VAC

Inverter voltage

230 VAC

Stand-alone / parallel / 3-phase

stand-alone

AES (Automatic Economy Switch)

off

Ground relay

on

Charger on / off

on

Charging characteristics

four-stage adaptive with BatterySafe mode

Charging current

75 % of the maximum charging current

Battery type

Victron Gel Deep Discharge (also suitable for Victron AGM Deep Discharge)

Automatic equalisation charging

off

Absorption voltage

14.4 / 28.8 / 57.6 V

Absorption time

up to 8 hours (depending on bulk time)

Float voltage

13.8 / 27.6 / 55.2 V

Storage voltage

13.2 / 26.4 / 52.8 V (not adjustable)

Repeated absorption time

1 hour

Absorption repeat interval

7 days

Bulk protection

on

Generator (AC-in-1) / shore current (AC-in-2)

50 A/16 A (default setting, adjustable current limit for PowerControl and PowerAssist functions)

UPS feature

on

Dynamic current limiter

off

Weak AC

off

Boost factor

2

Programmable relay (3x)

alarm function

PowerAssist

on

Analog/digital input/output ports

programmable

Frequency shift

off

Built-in Battery Monitor

optional

5.2. Explanation of settings

Settings that are not self-explanatory are described briefly below. For further information, please refer to the help files in the software configuration programs (see Section 5.3).

Inverter frequency

Output frequency if no AC is present at the input.

Adjustability: 50 Hz; 60 Hz

Input frequency range

Input frequency range accepted by the Quattro. The Quattro synchronises within this range with the voltage present on AC-in-1 (priority input) or AC-in-2. Once synchronised, the output frequency will be equal to the input frequency.

Adjustability: 45 – 65 Hz; 45 – 55 Hz; 55 – 65 Hz

Input voltage range

Voltage range accepted by the Quattro. The Quattro synchronises within this range with the voltage present on AC-in-1 (priority input) or on AC-in-2. After the back feed relay has closed, output voltage will be equal to input voltage.

Lower limit: 180 – 230 V

Upper limit: 230 – 270 V

Note

The standard lower limit setting of 180 V is intended for connection to a weak mains supply, or to a generator with unstable AC output. This setting may result in a system shut down when connected to a “brushless, self excited, externally voltage regulated, synchronous AC generator” (synchronous AVR generator). Most generators rated at 10 kVA or more are synchronous AVR generators. The shut down is initiated when the generator is stopped and revs down while the AVR simultaneously “tries” to keep the output voltage of the generator at 230 V.

The solution is to increase the lower limit setting to 210 VAC (the output of AVR generators is generally very stable), or to disconnect the Quattro from the generator when a generator stop signal is given (with help of an AC contactor installed in series with the generator).

Inverter voltage

Output voltage of the Quattro in battery operation.

Adjustability: 210 – 245 V

Stand-alone / parallel operation / 2-3 phase setting

Using several devices, it is possible to:

  • increase total inverter power (several devices in parallel)

  • create a split-phase system (only for Quattro units with 120 V output voltage)

  • create a 3-phase system.

To this end, the devices must be mutually connected with RJ45 UTP cables. Standard device settings, however, are such that each device operates in stand-alone operation. Reconfiguration of the devices is therefore required.

AES (Automatic Economy Switch)

If this setting is turned “on”, the power consumption in no-load operation and with low loads is decreased by approx. 20 %, by slightly “narrowing” the sinusoidal voltage. Not adjustable with DIP switches. Applicable in stand-alone configuration only.

Search mode

Instead of the AES mode, the search mode can also be chosen (with help of VEConfigure only). If search mode is “on”, the power consumption in no-load operation is decreased by approx. 70 %. In this mode the Quattro, when operating in inverter mode, is switched off in case of no load or very low load, and switches on every two seconds for a short period. If the output current exceeds a set level, the inverter will continue to operate. If not, the inverter will shut down again.

The Search Mode “shut down” and “remain on” load levels can be set with VEConfigure.

The standard settings are:

  • Shut down: 40 Watt (linear load)

  • Turn on: 100 Watt (linear load)

Not adjustable with DIP switches. Applicable in stand-alone configuration only.

Ground relay (see appendix B)

With this relay (E) the neutral conductor of the AC output is grounded to the casing when the back feed safety relays in the AC-in-1 and the AC-in-2 inputs are open. This ensures the correct operation of earth leakage circuit breakers in the outputs.

  • If a non-grounded output is required during inverter operation, this function must be turned off. (See also Section 4.5)

Not adjustable with DIP switches.

  • If required an external ground relay can be connected (for a split-phase system with a separate autotransformer). See appendix A.

Charging characteristics

The standard setting is “Four-stage adaptive with BatterySafe mode”. See Section 2 for a description. This is the best charging characteristic. See the help files in the software configuration programs for other features. “Fixed” mode can be selected with DIP switches.

Battery type

The standard setting is the most suitable for Victron Gel Deep Discharge, Gel Exide A200, and tubular plate stationary batteries (OPzS). This setting can also be used for many other batteries: e.g. Victron AGM Deep Discharge and other AGM batteries, and many types of flat-plate open batteries. Four charging voltages can be set with DIP switches.

Automatic equalisation charging

This setting is intended for tubular plate traction batteries. During absorption the voltage limit increases to 2,83 V/cell (34 V for a 24 V battery) once the charge current has tapered down to less than 10 % of the set maximum current.

Not adjustable with DIP switches.

See “tubular plate traction battery charge curve” in VEConfigure.

Absorption time

This depends on the bulk time (adaptive charging characteristic), so that the battery is optimally charged. If the “fixed” charging characteristic is selected, the absorption time is fixed. For most batteries, a maximum absorption time of eight hours is suitable. If an extra high absorption voltage is selected for rapid charging (only possible for open, flooded batteries!), four hours is preferable. With DIP switches, a time of eight or four hours can be set. For the adaptive charging characteristic, this determines the maximum absorption time.

Storage voltage, Repeated Absorption Time, Absorption Repeat Interval

See Section 2. Not adjustable with DIP switches.

Bulk Protection

When this setting is “on”, the bulk charging time is limited to 10 hours. A longer charging time could indicate a system error (e.g. a battery cell short-circuit). Not adjustable with DIP switches.

AC input current limit AC-in-1 (generator) and AC-in-2 (shore/grid supply)

Model

12/5000/220

24/5000/120

48/5000/120

24/8000/200

48/8000/110

48/10000/140

48/15000/200

PowerAssist setting range

4 A - 100 A

11 A - 100 A

11 A - 100 A

15 A - 100 A

Factory setting: 50 A for AC1 and 16 A for AC2.

In case of parallel units the minimum and maximum values have to be multiplied by the number of parallel units.

UPS feature

If this setting is “on” and AC on the input fails, the Quattro switches to inverter operation practically without interruption. The Quattro can then be used as an Uninterruptible Power Supply (UPS) for sensitive equipment such as computers or communication systems.

The output voltage of some small generating sets is too unstable and distorted for using this setting – the Quattro would continually switch to inverter operation. For this reason, the setting can be turned off. The Quattro will then respond less quickly to voltage deviations on AC-in-1 or AC-in-2. The switchover time to inverter operation is consequently slightly longer, but most equipment (computers, clocks or household equipment) is not adversely impacted.

Recommendation: Turn the UPS feature off if the Quattro fails to synchronise, or continually switches back to inverter operation.

Dynamic current limiter

Intended for generators, the AC voltage being generated by means of a static inverter (so-called “inverter” generators). In these generators, rotational speed is down-controlled if the load is low: this reduces noise, fuel consumption and pollution. A disadvantage is that the output voltage will drop severely or even completely fail in the event of a sudden load increase. More load can only be supplied after the engine is up to speed.

If this setting is “on”, the Quattro will start supplying extra power at a low generator output level and gradually allow the generator to supply more, until the set current limit is reached. This allows the generator engine to get up to speed. This setting is also often used for “classical” generators that respond slowly to sudden load variation.

WeakAC

Strong distortion of the input voltage can result in the charger hardly operating or not operating at all. If WeakAC is set, the charger will also accept a strongly distorted voltage, at the cost of greater distortion of the input current.

Recommendation: Turn WeakAC on if the charger is hardly charging or not charging at all (which is quite rare!). Also turn on the dynamic current limiter simultaneously, and reduce the maximum charging current to prevent overloading the generator if necessary.

Note

When WeakAC is on, the maximum charge current is reduced by approximately 20 %.

Not adjustable with DIP switches.

BoostFactor

Change this setting only after consulting with Victron Energy or with an engineer trained by Victron Energy! Not adjustable with DIP switches.

Three programmable relays

The Quattro is equipped with 3 programmable relays. The relays can be programmed for all kinds of other applications, for example as a starter relay for a generating set. The default setting of the relay in position I (see appendix A, upper right corner) is “alarm”. Not adjustable with DIP switches.

Two programmable analog/digital input/output ports

The Quattro is equipped with 2 analog/digital input/output ports.

These ports can be used for several purposes. One application is communication with the BMS of a lithium-ion battery.

Not adjustable with DIP switches.

Frequency shift

When solar inverters are connected to the output of a Quattro, the excess solar energy is used to recharge the batteries. Once the absorption voltage is reached, the Quattro will shut down the solar inverter by shifting the output frequency 1 Hz (from 50 Hz to 51 Hz for example). Once battery voltage has dropped slightly, the frequency returns to normal and the solar inverters will restart. Not adjustable with DIP switches.

Built-in Battery Monitor (optional)

The ideal solution when Quattro units are part of a hybrid system (diesel generator, inverter/chargers, storage battery, and alternative energy). The built-in battery monitor can be set to start and stop the generator:

  • Start at a preset % discharge level, and/or

  • start (with a preset delay) at a preset battery voltage, and/or

  • start (with a preset delay) at a preset load level.

  • Stop at a preset battery voltage, or

  • stop (with a preset delay) after the bulk charge phase has been completed, and/or

  • stop (with a preset delay) at a preset load level.

Not adjustable with DIP switches.

5.3. Configuration by computer

All settings can be changed by means of a computer.

The most common settings can be changed by means of DIP switches (see Section 5.5).

Note

This manual is intended for products with firmware xxxx400 or higher (with x any number)

The firmware number can be found on the microprocessor, after removing the front panel.

It is possible to update older units, as long as that same 7 digit number starts with either 26 or 27. When it starts with 19 or 20 you have an old microprocessor and it is not possible to update to 400 or higher.

For changing settings with the computer, the following is required:

5.3.1. VE.Bus Quick Configure Setup

VE.Bus Quick Configure Setup is a software program with which systems with a maximum of three Quattro units (parallel or three phase operation) can be configured in a simple manner. VEConfigureII forms part of this program. The software can be downloaded free of charge at www.victronenergy.com .

For connection to the computer, a RJ45 UTP cable and the MK3-USB interface is required.

5.3.2. VE.Bus System Configurator

For configuring advanced applications and/or systems with four or more Quattro units, VE.Bus System Configurator software must be used. The software can be downloaded free of charge at www.victronenergy.com . VEConfigureII forms part of this program.

For connection to the computer, a RJ45 UTP cable and the MK3-USB interface is required.

5.4. Configuration with a VE.Net panel

To this end, a VE.Net panel and the VE.Net to VE.Bus converter is required.

With VE.Net all parameters are accessible, with the exception of the multi-functional relay and the VirtualSwitch.

5.5. Configuration with DIP switches

Introduction

A number of settings can be changed using DIP switches (see appendix A, position M).

Note

When changing settings with dipswitches in a parallel or split-phase/3-phase system one should be aware that not all settings are relevant on all Quattro units. This because some settings will be dictated by the Master or Leader. Some settings are only relevant in the Master/Leader (ie they are not relevant in a slave or in a follower). Other settings are not relevant for slaves but are relevant for followers.

A note on used terminology:

A system in which more than one Quattro is used to create a single AC phase is called a parallel system. In this case one of the Quattro units will control the whole phase, this one is called the master. The others, called slaves, will just listen to the master to determine their action.

It is also possible to create more AC phases (split-phase or 3-phase) with 2 or 3 Quattro units. In this case the Quattro in Phase L1 is called the Leader. The Quattro in phase L2 (and L3 if available) will generate the same AC frequency but will follow L1 with a fixed phase shift. These Quattro units are called followers.

If more Quattro units are used per phase in a split-phase or 3-phase system (for instance 6 Quattro units are used to build a 3-phase system with 2 Quattro units per phase) then the Leader of the system is also the Master of phase L1. The Followers in phase L2 and L3 will also take the Master role in phase L2 and L3. All others will be slaves.

Setting up parallel or split-phase/3-phase systems should be done by software, see paragraph 5.3.

Tip

If you don’t want to bother about a Quattro being a master/slave/follower then the easiest and most straight forward way is to set all settings identically on all Quattro units.

General procedure:

Turn the Quattro on, preferably unloaded and without AC voltage on the inputs. The Quattro will then operate in inverter mode.

  1. Set the DIP switched for:

    -The required current limitation of the AC input - (not relevant for slaves).

    -Limitation of the charging current - (only relevant for Master/Leader).

    Press the 'Up' button for 2 seconds (upper button to the right of the DIP switches, see appendix A, position K) to store the settings after the required values have been set. You can now re-use the DIP switches to apply the remaining settings (step 2).

  2. Other settings, set the dipswitches for:

    -Charge voltages - (only relevant for Master/Leader)

    -Absorption time - (only relevant for Master/Leader)

    -Adaptive charging - (only relevant for Master/Leader)

    -Dynamic current limiter - (only relevant for Slaves)

    -UPS function - (only relevant for Slaves)

    -converter voltage - (only relevant for Slaves)

    -converter frequency - (only relevant for Master/Leader)

    Press the “Down” button for 2 seconds (lower button to the right of the DIP switches) to store the settings after the dipswitches have been set in the correct position. You can now leave the DIP switches in the selected positions, so that the “other settings” can always be recovered.

Note

The DIP switch functions are described in 'top to bottom' order. Since the uppermost DIP switch has the highest number (8), descriptions start with the switch numbered 8.

5.5.1. Detailed instructions

Step 1

  1. Current limitation AC inputs (default: AC-in-1: 50 A, AC-in-2: 16 A)

    If the current demand (Quattro load + battery charger) threatens to exceed the set current, the Quattro will first reduce its charging current (PowerControl), and subsequently supply additional power from the battery (PowerAssist), if needed.

    The AC-in-1 current limit (the generator) can be set to eight different values by means of DIP switches. The AC-in-2 current limit can be set to two different values by means of DIP switches. With a Multi Control Panel, a variable current limit can be set for the AC-in-2 input.

    Procedure

    AC-in-1 can be set using DIP switches ds8, ds7 and ds6 (default setting: 50A). Procedure: set the DIP switches to the required value:

    ds8

    ds7

    ds6

    off

    off

    off

    6,3 A (PowerAssist 11 A, PowerControl 6 A)

    off

    off

    on

    10 A (PowerAssist 11 A, PowerControl 10 A)

    off

    on

    off

    12 A (2.8 kVA at 230 V)

    off

    on

    on

    16 A (3.7 kVA at 230 V)

    on

    off

    off

    20 A (4.6 kVA at 230 V)

    on

    off

    on

    25 A (5,7 kVA at 230 V)

    on

    on

    off

    30 A (6,9 kVA at 230 V)

    on

    on

    on

    50 A (11,5 kVA at 230 V)

    More than 50 A: use VEConfigure software

    Note

    Manufacturer-specified continuous power ratings for small generators are sometimes inclined to be rather optimistic. In that case, the current limit should be set to a much lower value than would otherwise be required on the basis of manufacturer-specified data.

    AC-in-2 can be set in two steps using DIP switch ds5 (default setting: 16 A). Procedure: set ds5 to the required value:

    ds5

    AC input 2 current

    off

    16A

    on

    30A

    More than 30 A: use VEConfigure software or Digital Multi Control Panel

  2. Charge current limitation (default setting 75 %)

    For maximum battery life, a charge current of 10 % to 20 % of the capacity in Ah should be applied.

    Example: optimal charge current of a 24 V/500 Ah battery bank: 50 A to 100 A.

    The temperature sensor automatically adjusts the charging voltage to the battery temperature.

    If faster charging – and a subsequent higher current – is required:

    - the temperature sensor should be fitted to the battery, since fast charging can lead to a considerable temperature rise of the battery bank. The charging voltage is adapted to the higher temperature (i.e. lowered) by means of the temperature sensor.

    - the bulk charging time will sometimes be so short that a fixed absorption time would be more satisfactory (“fixed” absorption time, see ds5, step 2).

    Note

    The temperature sensor is not supplied with 48V models.

    It can be ordered separately. Order number: ASS000001000

    Procedure

    The battery charging current can be set in four steps, using DIP switches ds4 and ds3 (default setting: 75 %).

    ds4

    ds3

    % of battery capacity

    off

    off

    25%

    off

    on

    50%

    on

    off

    75%

    on

    on

    100%

    Note

    When WeakAC is on, the maximum charge current is reduced from 100 % to approximately 80 %.

  3. DIP switches ds2 and ds1 are not used during step 1.

    Note

    IMPORTANT If the last 3 digits of the Quattro firmware is in the 100 range (so the firmware number is xxxx1xx (with x any number)) then ds1 & ds2 are used to set a Quattro in stand-alone, parallel or three-phase. Please consult the appropriate manual.

  4. Examples of settings:

    ds8 AC-In-1

    on

    ds7 AC-In-1

    on

    ds6 AC-In-1

    on

    ds5 AC-In-2

    on

    ds4 Charging current

    on

    ds3 Charging current

    off

    ds2 Stand-alone

    off

    ds1 Stand-alone

    off

    ds8

    on

    ds7

    on

    ds6

    on

    ds5

    off

    ds4

    on

    ds3

    on

    ds2

    off

    ds1

    off

    ds8

    off

    ds7

    on

    ds6

    on

    ds5

    off

    ds4

    on

    ds3

    on

    ds2

    off

    ds1

    off

    ds8

    on

    ds7

    on

    ds6

    off

    ds5

    on

    ds4

    off

    ds3

    on

    ds2

    off

    ds1

    off

    Step 1, stand-alone

    Example 1 (factory setting):

    ds8, ds7, ds6 AC-In-1: 50 A

    ds5 AC-In-2: 30 A

    ds4, ds3 Charge current: 75%

    ds2, ds1 Stand-alone mode

    Step 1, stand-alone

    Example 2:

    ds8, ds7, ds6 AC-In-1: 50 A

    ds5 AC-In-2: 16 A

    ds4, ds3 Charge: 100%

    ds2, ds1 Stand-alone

    Step 1, stand-alone

    Example 3:

    ds8, ds7, ds6 AC-In-1: 16 A

    ds5 AC-In-2: 16 A

    ds4, ds3 Charge: 100%

    ds2, ds1 Stand-alone

    Step 1, stand-alone

    Example 4:

    ds8, ds7, ds6 AC-In-1: 30 A

    ds5 AC-In-2: 30 A

    ds4, ds3 Charge: 50%

    ds2, ds1 Stand-alone

    To store the settings after the required values have been set: press the “Up” button for 2 seconds (upper button to the right of the DIP switches, see appendix A, position K). The overload and low-battery LED’s will flash to indicate acceptance of the settings.

    We recommend making a note of the settings, and filing this information in a safe place.

The DIP switches can now be used to apply the remaining settings (step 2).

Step 2

  1. Other settings

    The remaining settings are not relevant for slave units.

    Some of the remaining settings are not relevant for followers (L2, L3). These settings are imposed on the whole system by the leader L1. If a setting is irrelevant for L2, L3 devices, this is mentioned explicitly.

    ds8-ds7: Setting charging voltages (not relevant for L2, L3).

    ds8

    ds7

    Absoption voltage

    Float voltage

    Storage voltage

    Suitable for

    off

    off

    14.1

    28.2

    56.4

    13.8

    27.6

    55.2

    13.2

    26.4

    52.8

    Gel Victron Long Life (OPzV)

    Gel Exide A600 (OPzV)

    Gel MK battery

    off

    on

    14.4

    28.8

    57.6

    13.8

    27.6

    55.2

    13.2

    26.4

    52.8

    Gel Victron Deep Discharge

    Gel Exide A200

    AGM Victron Deep Discharge

    Stationary tubular plate (OPzS)

    on

    off

    14.7

    29.4

    58.8

    13.8

    27.6

    55.2

    13.2

    26.4

    52.8

    AGM Victron Deep Discharge

    Tubular plate (OPzS) batteries in semi-float mode

    AGM spiral cell

    on

    on

    15.0

    30.0

    60.0

    13.8

    27.6

    55.2

    13.2

    26.4

    52.8

    Tubular plate (OPzS) batteries in cyclic mode

    ds6: absorption time 8 or 4 hours (not relevant for L2, L3).

    ds6

    Absorption time

    off

    4 hours

    on

    8 hours

    ds5: adaptive charging characteristic (not relevant for L2, L3).

    ds5

    Adaptive charging charactaristic

    off

    Inactive (fixed absorption time)

    on

    Active

    ds4: dynamic current limiter

    ds4

    Dynamic current limiter

    off

    Inactive

    on

    Active

    ds3: UPS function

    ds3

    UPS function

    off

    Inactive (fixed absorption time)

    on

    Active

    ds2: converter voltage

    ds2

    Converter voltage

    off

    240 V / 115 V

    on

    230 V / 120 V

    ds1: converter frequency (not relevant for L2, L3). (the wide input frequency range (45-55 Hz) is 'on' by default)

    ds1

    Converter frequency

    off

    60 Hz

    on

    50 Hz

    Note

    • If “adaptive charging algorithm” is on, ds6 sets the maximum absorption time to 8 hours or 4 hours.

    • If “adaptive charging algorithm” is off, the absorption time is set to 8 hours or 4 hours (fixed) by ds6.

  2. Exemplary settings

    Example 1 is the factory setting (since factory settings are entered by computer, all DIP switches of a new product are set to “off” and do not reflect the actual settings in the microprocessor).

    ds8 Charge voltage

    off

    ds7 Charge voltage

    on

    ds6 Absorption time

    on

    ds5 Adaptive charge

    on

    ds4 Dyn. Curr. Limit

    off

    ds3 UPS function

    on

    ds2 Voltage

    on

    ds1 Frequency

    on

    ds8

    off

    ds7

    off

    ds6

    on

    ds5

    on

    ds4

    off

    ds3

    off

    ds2

    on

    ds1

    on

    ds8

    on

    ds7

    off

    ds6

    on

    ds5

    on

    ds4

    on

    ds3

    off

    ds2

    off

    ds1

    on

    ds8

    on

    ds7

    on

    ds6

    off

    ds5

    off

    ds4

    off

    ds3

    on

    ds2

    off

    ds1

    off

    Step 2

    Example 1 (factory setting):

    ds8, ds7 GEL 14.4 V

    ds6 Absorption time: 8 hours

    ds5 Adaptive charging: on

    ds4 Dyn. Curr. Limit: off

    ds3 UPS function: on

    ds2 Voltage: 230 V

    ds1 Frequency: 50 Hz

    Step 2

    Example 2:

    ds8, ds7 GEL 14.1 V

    ds6 Absorption time: 8 h

    ds5 Adaptive charging: on

    ds4 Dyn. Curr. Limit: off

    ds3 UPS function: off

    ds2 Voltage: 230 V

    ds1 Frequency: 50 Hz

    Step 2

    Example 3:

    ds8, ds7 AGM 14.7 V

    ds6 Absorption time: 8 h

    ds5 Adaptive charging: on

    ds4 Dyn. Curr. Limit: on

    ds3 UPS function: off

    ds2 Voltage: 240 V

    ds1 Frequency: 50 Hz

    Step 2

    Example 4:

    ds8, ds7 Tubular plate 15 V

    ds6 Absorption time: 4 h

    ds5 Fixed absorption time

    ds4 Dyn. Curr. Limit: off

    ds3 UPS function: on

    ds2 Voltage: 240 V

    ds1 Frequency: 60 Hz

    To store the settings after the required values have been set: press the 'Down' button for 2 seconds (lower button to the right of the DIP switches). The temperature and low-battery LEDs will flash to indicate acceptance of the settings.

    The DIP switches can be left in the selected positions, so that the “other settings” can always be recovered.