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Inverter RS Smart Solar

4. Configuration

In this section:

4.1. Programming with VictronConnect

This guide will help you with the specific elements of VictronConnect that relate to the MPPT Solar Charge Controller.

More general information about the VictonConnect App - how to install it; how to pair it with your device; and how to update firmware, for example - can be found by referring to the overall VictronConnect manual. A list of all VictronConnect compatible devices can be viewed here.

Note: These instructions can apply to different products and configurations, where battery voltage is referred to in these instructions, a 12V battery is used as a reference point. Please multiply the given values by 4 to arrive at settings for an installation configured for the 48V battery system.

4.1.1. Settings

VC_settings.png

The settings page is accessed by clicking on the Cog icon at the top right of the Home page. The settings page provides access to view or change the settings of the Battery; Load; Streetlight; and Port functions. From this page you can also view Product information such as the Firmware versions installed on the MPPT Solar Charger.

4.1.2. Battery settings

VC_Battery_Settings.png

Battery voltage

The RS is fixed to 48V, and is only available for 48V systems.

Max charge current

Allows the user to set a lower maximum charge current.

Charger enabled

Toggling this setting turns the Solar Charger off. The batteries will not be charged. This setting is intended only for use when carrying-out work on the installation.

Charger settings - Battery preset

Battery preset allows you to select the battery type; accept factory defaults; or enter your own preset values to be used for the battery charge algorithm. The Absorption voltage, Absorption time, Float voltage, Equalisation voltage and Temperature compensation settings are all configured to a preset value - but can be user-defined.

User-defined presets will be stored in the preset library - in this way installers will not have to define all the values each time they are configuring a new installation.

By selecting Edit Presets, or on the Settings screen (with expert mode on or not), custom parameters can be set as follows:

Absorption voltage

Set the absorption voltage.

Adaptive absorption time

Select with adaptive absorption time or fixed absorption time will be used. Both are better explained below:

Fixed absorption time: The same length of absorption is applied every day (when there is enough solar power) by using the maximum absorption time setting. Be aware that this option can result in overcharging your batteries, especially for lead batteries and system with shallow daily discharges. See your battery manufacturer for recommended settings. Note: make sure to disable the tail current setting to make the same absorption time every day. The tail current could end absorption time sooner if the battery current is below the threshold. See more information on the tail current setting section below.

Adaptive absorption time: The charge algorithm can use an adaptive absorption time: it automatically adapts to the state of charge in the morning. The maximum duration of the absorption period for the day is determined by the battery voltage as measured just before the solar charger begins operation each morning (12 V battery values used - Multiply Battery voltage by 4 for 48V ):

Battery voltage Vb (@start-up)

Multiplier

Maximum absorption times

Vb < 11.9 V

x 1

06:00 hours

> 11.9 V Vb < 12.2 V

x 2/3

04:00 hours

> 12.2 V Vb < 12.6 V

x 1/3

02:00 hours

Vb > 12.6 V

x 2/6

01:00 hours

The multiplier is applied to the maximum absorption time setting and this results in the maximum duration of the absorption period used by the charger. The maximum absorption times shown in the last column of the table are based on the default maximum absorption time setting of 6 hours.

Maximum absorption time (hh:mm)

Set the absorption time limit. Only available when using a custom charge profile.

Enter the time value in the notation hh:mm, where hours are between 0 and 12; and minutes are between 0 and 59.

Float voltage

Set the float voltage.

Re-bulk voltage offset

Set the voltage offset that will be used over the float voltage setting that will determine the threshold that the charge cycle will restart.

E.g.: For a Re-bulk voltage offset off 0.1V and a float voltage setting of 13.8 V, the voltage threshold that will be use to restart the charge cycle will be 13.7 V. In other words, if the battery voltage drops below 13.7 V for one minute, the charge cycle will restart.

Equalization voltage

Set the equalization voltage.

Equalization current percentage

Set the percentage of the Max charge current setting that will be used when equalisation is performed.

Automatic Equalization

Set-up the frequency of the auto equalize function. Available options are between 1 and 250 days:

  • 1 = daily

  • 2 = every other day

  • ...

  • 250 = every 250 days

Equalization is typically used to balance the cells in a lead battery, and also to prevent stratification of the electrolyte in flooded batteries. Whether (automatic) equalization is necessary, or not, depends on the type of batteries, and their usage. Consult your battery supplier for guidelines.

When the Automatic equalization cycle has initiated, the charger applies an equalization voltage to the battery as long as the current level stays below the equalization current percentage setting of the bulk current.

Duration of the Automatic equalization cycle

In the case of all VRLA batteries and some flooded batteries (algorithm number 0, 1, 2 and 3) automatic equalization ends when the voltage limit (maxV) has been reached, or after a period equal to (absorption time/8) - whichever comes first.

For all tubular plate batteries (algorithm numbers 4, 5 & 6); and also for the user-defined battery type, automatic equalization will end after a period equal to (absorption time/2).

For the Lithium battery type (algorithm number 7), equalization is not available.

When an automatic equalization cycle is not completed in one day, it will not resume the next day. The next equalization session will take place according to the interval set in the 'Auto Equalization' option.

The default battery type is a VRLA battery and any user-defined battery will behave as a tubular plate battery with regard to equalization.

Equalisation stop mode

Set how the equalisation will end. There are two possibilities, first is if the battery voltage reaches the equalisation voltage and the second is on fixed time, where the maximum equalisation duration is used.

Maximum equalisation duration

Set the maximum time that the equalisation phase will last.

Tail current

Set the current threshold that will be used to finish absorption phase before the maximum absorption time expires. When the battery current gets below the tail current for one minute, the absorption phase will end. This setting can be disabled by setting it to zero.

Temperature compensation

Many types of battery require a lower charge voltage in warm operating conditions, and a higher charge voltage in cold operating conditions.

The configured coefficient is in mV per degree Celsius for the whole battery bank, not per cell. The base temperature for the compensation is 25°C (77°F), as shown in the chart below.

VC_Temp_compensation.png

With a temperature sensor installed to the User I/O connection block; the actual battery temperature will be used for compensation; throughout the day.

Low temperature cut-off

This setting can be used to disable charging at low temperatures as required by Lithium batteries.

For Lithium Iron Phosphate batteries this setting is preset at 5 degrees Celsius, for the other battery types it is disabled. When creating a user defined battery the cut-off temperature level can be adjusted manually.

Manual Equalization - Start now

Selecting 'Start now' on 'Manual equalisation' allows manual initiation of an Equalization cycle. To allow the charger to equalize the battery properly use the manual equalize option only during absorption and float periods, and when there is sufficient sunlight. Current and voltage limits are identical to the automatic equalize function. The duration of the equalisation cycle is limited to a maximum of 1 hour when triggered manually. Manual equalization can be stopped at any time by selecting 'Stop Equalize'.

4.2. Connecting to AC PV inverters

The solar inverter includes a built in AC PV inverter detection system. When there is a feedback of AC PV (a surplus) from the AC-out connection port, the solar inverter will automatically enable an AC output frequency adjustment.

While no further configuration is required, it is important that the AC PV inverter is configured correctly to respond to the frequency adjustment by reducing its output.

Note the 1:1 rule of AC PV inverter size to solar inverter size, and minimum battery sizing applies. More information about these limitations are available in the AC Coupling manual, and this document is required reading if using an AC PV inverter.

The frequency adjustment range is not configurable, and includes a built in safety margin. Once the absorption voltage is reached, the frequency will increase. So it is still essential to include a DC PV component in the system for complete battery charging (i.e. float stage).

It may be possible to adjust the power output response to various frequencies on your AC PV inverter.

The default configuration has been tested and works reliably with the Fronius MG50/60 grid code configuration.

4.3. Parallel programming

Inverters must be installed correctly before configuration.

To set up a parallel system, open the first unit in VictronConnect. Open the Settings - System menu.

Caution

AC output power will be disconnected for a few seconds when switching System configuration modes. Make sure the system is configured BEFORE connecting inverter AC output to the loads.

victron_-_RS_parallel_update2.jpg

The factory default setting is Standalone (a single unit).

To set up a parallel system on a single phase, change the System configuration to "Single phase".

To set up parallel for three phase systems, select "Three phase". This setting is the same for a three phase system with a single inverter on each phase, or multiple on each phase.

Victron_-_RS_parallel_options.jpg

Prevent CAN network islanding toggle

This enables the CAN networking islanding detection, and enables the 'Number of inverters in the system' setting. Default is enabled.

Number of inverters in the system

Enter the total number of units installed in the system.

In case the CAN network is split into segments this setting is used to determine the largest and shut down the smaller segment to prevent them from continuing on their own unsynchronised.

This results in a more reliable system than if the smaller segment tried to continue on its own unsynchronised (which will lead to overload or other less graceful shutdown issues caused by an unsynchronised AC output sine wave).

In parallel systems where there are only 2 units, having an additional VE.Can device that is recognised by the RS with the same System instance assists with determining which islanded system will power on. This additional VE.Can device can be GX device, Lynx BMS, or another DC coupled VE.Can MPPT charger.

In this case a single inverter can still start if the other one is not communicating, as long as 'Prevent CAN network islanding' is disabled.

Minimum number of inverters to start

Minimum number of inverters that must be present per phase when starting the system.

This is set by the installer to ensure that there are sufficient units to start up the expected system load powering on at once.

You may want to require all, or all minus one (to still allow for a system restart if a single unit is offline), or only 1 for maximum redundancy presuming there is no large start up loads.

Once the system starts it will not shutdown if the number of inverters operational per phase drops below this setting (as long as the remaining inverters do not overload and can continue to power the load).

If the 'Prevent CAN networking islanding' setting is enabled, the system will remain online until the number of inverters falls below the 'Number of inverters in the system' value divided by 2 + 1 (which is the threshold for the CAN network island protection).

If the 'Prevent CAN network islanding' setting is disabled, then the system will not shut down automatically even if only a single inverter per phase remains online.

For further details about redundancy and the implications of "Continue with a missing phase" setting - see the 3 phase programming chapter.

System Instance

Units with the same instance number work together on the AC side.

Changing the System instance setting allows multiple groups of Inverters to be on the same VE.Can bus, but not synchronised, and segmented into different AC outputs, without interference.

Continue with the same programming settings on the rest of the units.

Note

These System settings must be programmed individually, and set correctly on all connected inverters for synchronised operation.

Note on redundancy and continuous output during firmware updates

The AC synchronisation mechanism used for parallel and 3 phase has a 'protocol' version embedded.

Units can work together even with different firmware versions, as long as they are running the same protocol version.

This allows for continuous uninterrupted supply even when updating firmware, as the units will individually update one at a time, while others continue to synchronise and provide the stable AC output.

If Victron needs to change the 'protocol' version number, it will be clearly noted in the firmware change log. Always read this before updating.

In the event that there are multiple protocol versions running on the same VE.Can bus, all units will indicate error #71 until they are all updated to the same version.

Note

Capacity will be reduced during firmware updating as units are individually turned off and restarted to update their firmware.

To maintain this same AC output stability in a 3 phase system, there must be at least 2 units on each phase.

There is an additional setting for 3 phase systems that controls if the other two phases shut down if one of the phases is offline. See 3 phase programming for more information.

4.4. 3 phase programming

In order to configure a 3 phase system they will need to be correctly installed.

Configuring a system for three phase or single phase is done in VictronConnect in the System menu.

Caution

AC output power will be disconnected for a few seconds when switching System configuration modes. Make sure the system is configured BEFORE connecting inverter AC output to the loads.

Connect to the first unit in VictronConnect, change the System setting to Three phase, and then select the correct phase for that unit (L1, or L2, or L3)

Victron-multirs3phasevc2.jpg

You will need to do this individually for each unit.

It is recommended to physically label the front of each unit, as well as give it a custom name in VictronConnect to match the physical label.

Victronconnect_-_3_phase.jpg

It is possible to configure the system so that if one unit is offline (for example due to it being physically switched off or a firmware update), the other units can continue to operate and provide AC output power to their respective phases.

By default, the 'continue with missing phase' is disabled. Switching one unit off with the physical switch will make that unit switch off. If the unit is one of three units that are in three phase, then the others will also turn off as well.

If configured with 'Continue with missing phase' enabled, and minimum number of units is sufficient, then output to the other phases will continue even though its down to less phases than configured.

The 'Continue with missing phase' configuration option SHOULD NOT be enabled if there are specific three phase loads connected that require all three synchronised phases to operate (such as a three phase electric motor).

In that situation maintain the default 'disabled' setting for "Continue with missing phase".

Warning

Attempting to run a three phase load with only two phases operating could result in damage to your appliance.

Warning

If you have configured the system to continue to operate with a missing phase, and there is an issue with the VE.Can communications between the units (such as the wire being damaged), then the units will continue to operate, but will not be synchronising their output wave forms.

The setting for 'minimum number of inverters to start' is the number per phase.

Example

If you wanted to be certain to have three phase redundancy, ensuring that a single unit could fail per phase, while a continuous 3 phase supply is provided (and not just 2 out of 3 phases).

Number of inverters in the system would be set to 9. That is 3 inverters per phase x 3 phases = 9 inverters total in the system.

Setting the 'minimum number of inverters to start' would depend on if the system startup loads are able to be supplied by 1 or 2 units. In this example, they can be supplied by a 1 unit per phase, so this setting is 1. The larger loads requiring the additional parallel units are powered on manually.

If you wanted to be certain to have three phase redundancy, ensuring that a single unit could fail per phase, while a continuous 3 phase supply is provided (and not 2 out of 3 phases).

The 'continue with missing phase' setting would be disabled. This would require 2 units on the same phase, or 4 units on different phases to fail before all inverters on all phases would turn off their AC output until the minimum number of units return.