battery_compatibility:byd_b-box
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battery_compatibility:byd_b-box [2020-03-18 13:35] – guy_stewart | battery_compatibility:byd_b-box [2020-03-18 17:34] – [5. GX device configuration] mvader | ||
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The BYD B-Box includes an integrated Battery Management System (BMS) with each battery cell module, and a Battery Management Unit (BMU) that interfaces with the Victron [[venus-os: | The BYD B-Box includes an integrated Battery Management System (BMS) with each battery cell module, and a Battery Management Unit (BMU) that interfaces with the Victron [[venus-os: | ||
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^ Battery ^ Pro 2.5-10.0 ^ Pro 12.8 & 13.8 ^ L 3.5-14.0 ^ Premium LVL 15.4 ^ | ^ Battery ^ Pro 2.5-10.0 ^ Pro 12.8 & 13.8 ^ L 3.5-14.0 ^ Premium LVL 15.4 ^ | ||
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| Module limit | 32| 32| 12| 64| | | Module limit | 32| 32| 12| 64| | ||
| Max capacity| | | Max capacity| | ||
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===== 1. Product & System compatibility ===== | ===== 1. Product & System compatibility ===== | ||
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* Grid Backup | * Grid Backup | ||
* Off-grid | * Off-grid | ||
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=== 1.2 A GX device is required, eg Cerbo GX, Color Control GX (CCGX), Venus GX (VGX), etc === | === 1.2 A GX device is required, eg Cerbo GX, Color Control GX (CCGX), Venus GX (VGX), etc === | ||
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It is essential to use the BMS-Can (or CAN-bus) connection of a [[venus-os: | It is essential to use the BMS-Can (or CAN-bus) connection of a [[venus-os: | ||
- | When used with B-Box Pro series batteries, the minimum supported firmware version for the [[venus-os: | + | When used with B-Box Pro series batteries, the minimum supported firmware version for the [[venus-os: |
=== 1.3 All 48V Multis, MultiPlusses, | === 1.3 All 48V Multis, MultiPlusses, | ||
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In off-grid systems, the control functions of the BYD Battery Management System (BMS) are built into the latest version of the [[venus-os: | In off-grid systems, the control functions of the BYD Battery Management System (BMS) are built into the latest version of the [[venus-os: | ||
+ | === 1.4 Solar Charger compatibility === | ||
+ | All 48V BlueSolar and SmartSolar VE.Direct MPPT Chargers are compatible (*). | ||
+ | Some of our Solar Chargers feature a VE.Direct communication port, some feature a VE.Can communication port, and some feature both. Both of these types of communication ports can be used to connect the Solar charger to the GX Device. Such connection is mandatory, because it is used to regulate charge currents and voltages. | ||
- | === 1.4 All 48V BlueSolar and SmartSolar VE.Direct MPPT Chargers are compatible === | + | When planning |
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- | For proper operation, the B-Box battery needs to be able to control the charge current of the solar MPPTs. | + | |
- | It is recommended | + | |
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- | __MPPTs with a VE.Direct port__ | + | |
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- | MPPTs are controlled via the [[venus-os: | + | |
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- | The MPPT requires connection to the [[venus-os: | + | |
- | To test operation, try disconnecting the [[venus-os: | + | |
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- | __MPPTs with a VE.Can port and VE.Direct port__ | + | |
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- | Firmware should be at least version 1.04. | + | |
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- | When using VE.Can MPPT' | + | |
- | Please note that older model VE.Can MPPTs (without VE.direct | + | (*) with exception of the models “BlueSolar MPPT 150/70 CAN-bus” |
=== 1.5 Battery compatibility === | === 1.5 Battery compatibility === | ||
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=== Battery Modules Required - Pro 2.5 === | === Battery Modules Required - Pro 2.5 === | ||
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|Phases| | |Phases| | ||
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- | + | ===== 3. CAN-Bus wiring between the battery and GX Device | |
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- | ===== 3. CANBus Wiring | + | |
Use the //VE.Can to CAN-bus BMS type A Cable//, part number ASS030710018. Plug the side which is labeled Battery BMS into the BYD BMS. Plug the side labeled Victron VE.Can into the [[venus-os: | Use the //VE.Can to CAN-bus BMS type A Cable//, part number ASS030710018. Plug the side which is labeled Battery BMS into the BYD BMS. Plug the side labeled Victron VE.Can into the [[venus-os: | ||
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It is important to ensure this connection and display of the battery on the [[venus-os: | It is important to ensure this connection and display of the battery on the [[venus-os: | ||
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- | === 3.1 Legacy Systems using Allow-to-charge and allow-to-discharge contacts === | ||
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- | This section is for Legacy systems that have VE.Can MPPTs without a VE.Direct port, and BYD B-Box Pro batteries. These systems were configured using Allow-to-charge contacts. This configuration is not supported with Premium LVL, or other BYD batteries. | ||
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- | If you have an existing system that is configured using the Allow-to-charge contacts, and it is operating correctly, you do not need to make any changes. | ||
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- | The BlueSolar MPPTs with a VE.Can (and no VE.Direct port) port have a dedicated Remote On/Off input. It needs to be connected to battery positive to enable the charger. Leaving the Remote On/Off input floating or pulling it to ground will disable the charger. | ||
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- | B-Box relays: | ||
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- | * Relay T1-T2: closed if allowed to discharge | ||
- | * Relay T4-T5: closed if allowed to charge | ||
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- | {{: | ||
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===== 4. VEConfigure settings ===== | ===== 4. VEConfigure settings ===== | ||
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- | ===== 5. GX device | + | ===== 5. GX device |
On the [[venus-os: | On the [[venus-os: | ||
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|Shared Voltage Sense |OFF| | |Shared Voltage Sense |OFF| | ||
- | If you have a VE.Can MPPT, it is advised to use the Venus GX in place of the CCGX. | ||
* Select the //CAN-bus BMS (500 kbit/s)// CAN-profile in the CCGX. Menu path: //Settings -> Services -> CAN-profile// | * Select the //CAN-bus BMS (500 kbit/s)// CAN-profile in the CCGX. Menu path: //Settings -> Services -> CAN-profile// | ||
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The CAN-bus connections are galvanically isolated at the BYD BMU. There is no issues using the non-isolated connection of the VGX. | The CAN-bus connections are galvanically isolated at the BYD BMU. There is no issues using the non-isolated connection of the VGX. | ||
- | ===== 6. VE-Direct MPPT Settings | + | ===== 6. Solar Charger configuration |
- | In normal operation the MPPT charge characteristics are governed by the [[venus-os: | + | The MPPT charge characteristics are automatically configured & governed by the [[venus-os: |
- | This section presumes familiarity with [[victronconnect: | + | ^ MPPT Parameter ^ Setting ^ |
- | + | |Battery voltage | |
- | The settings below are a precautionary measure. | + | |
- | + | ||
- | ^MPPT Parameter ^ Setting ^ | + | |
- | |Battery voltage. |48V| | + | |
|Absorption voltage | |Absorption voltage | ||
+ | Use [[victronconnect: | ||
===== 7. Example Wiring Diagram ===== | ===== 7. Example Wiring Diagram ===== | ||
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* Could be a temporary issue, that corrects self automatically after a short while (matter of minutes). | * Could be a temporary issue, that corrects self automatically after a short while (matter of minutes). | ||
* Could be an external issue, unacceptable voltage or current. | * Could be an external issue, unacceptable voltage or current. | ||
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===== 9. Step by Step Installation Guide ===== | ===== 9. Step by Step Installation Guide ===== | ||
There is a step by step installation video that demonstrates the essential connections and programming that is required for installation of a BYD battery in a Victron system. It is accessible via the [[https:// | There is a step by step installation video that demonstrates the essential connections and programming that is required for installation of a BYD battery in a Victron system. It is accessible via the [[https:// | ||
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[[https:// | [[https:// | ||
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This written manual should be assumed to be the more accurate and up-to-date, if there are any discrepancies between the video and the written manual, | This written manual should be assumed to be the more accurate and up-to-date, if there are any discrepancies between the video and the written manual, | ||
- | A user contributed [[battery_compatibility: | + | A user contributed [[battery_compatibility: |
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===== 10. Known Issues ===== | ===== 10. Known Issues ===== | ||
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Even a single 100/20 48V MPPT charger unit with 2 x 60 cell solar panels would be sufficient to add this self correcting mechanism able to maintain the DC bus voltage and improve longterm system reliability considerably from accidental deep discharge and subsequent shut down. | Even a single 100/20 48V MPPT charger unit with 2 x 60 cell solar panels would be sufficient to add this self correcting mechanism able to maintain the DC bus voltage and improve longterm system reliability considerably from accidental deep discharge and subsequent shut down. | ||
- | ===== 11. Further Information ===== | + | ===== 11. Legacy systems using allow-to-charge and allow-to-discharge contacts ===== |
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+ | For proper operation, the B-Box battery needs to be able to control the charge current of the solar MPPTs. Which for all modern models is arranged via the VE.Can and VE.Direct digital communication protocols. The very first two BlueSolar Chargers made by Victron, the “BlueSolar MPPT 150/70 CAN-bus” and “BlueSolar MPPT 150/85 CAN-bus” models, do no support such control, and were therefor controlled with a wire: the allow-to-charge wire. | ||
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+ | The purpose of this chapter is to serve as reference guide for legacy systems using those two solar charger models. If you have an existing system that is configured using the Allow-to-charge contacts, and it is operating correctly, you do not need to make any changes. | ||
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+ | Note that these charges cannot be used with the BYD Premium LV batteries, since they do not feature the required free contacts. | ||
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+ | === Legacy system wiring details === | ||
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+ | The Remote On/Off input of the two mentioned solar charger models is used to signal that they can or cannot charge the battery. It needs to be connected to battery positive to enable the charger. Leaving the Remote On/Off input floating or pulling it to ground will disable the charger. | ||
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+ | B-Box relays: | ||
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+ | * Relay T1-T2: closed if allowed to discharge | ||
+ | * Relay T4-T5: closed if allowed to charge | ||
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+ | Picture showing these connections on the BYD B-Box battery: | ||
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+ | {{: | ||
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+ | ===== 12. Further Information ===== | ||
For information about where to buy or find suitably qualified installers, visit the [[https:// | For information about where to buy or find suitably qualified installers, visit the [[https:// |
battery_compatibility/byd_b-box.txt · Last modified: 2024-01-22 07:32 by guy_stewart